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Drag Chain Cable — Ultra K Million Cycles Flexing Industrial Automation High-Flex Cable

Drag Chain Cable — Ultra K Million Cycles Flexing Industrial Automation High-Flex Cable

Category: Products

Hotline

Tel: +86 133 1175 6197

WeChat: L13311756197

Email: postmaster@suoqi-cable.com

Key Technical Data

The drag chain system of automated equipment bends at high frequency; conventional cables can only withstand minor bends, and during long-term operation, the core wire is prone to breakage and signal interruption, resulting in a high failure rate for equipment. Shanghai Suoqi drag chain cables are specially designed for these working conditions, with conductors made of VDE 0295 CLASS 6 ultra-fine copper wire stranded, insulation made from specially made PVC/elastomer blends, outer sheath PUR/TPU blend, and bending resistance ≥ 10 million cycles. The cable features high flexibility, oxygen-free bare copper wire, tinned copper, and other characteristics, and is widely used in drag chains, servos, automation, and other fields. Shanghai Suoqi Cable is sold directly from the source factory, with multiple cores, multiple specifications, and ample stock available nationwide. Consultation hotline 13311756197.

Product Features

▍Shielding System: Layered protection, worry-free interference resistance. Power type: Single set of tin-plated copper wire braided shielding (density ≥85%), effectively suppressing electromagnetic interference. Composite type: Individual shielding of control cores. Overall shielding (total shielding structure), increasing crosstalk resistance to 95%, ensuring precise control signal transmission.

▍Sheath System: Dual-material selection, suitable for all environments Conventional scenarios: Special modified elastomer sheath with a wear resistance coefficient of ≥120mg/1000 cycles, suitable for indoor dry environments; Harsh Scenarios: Imported PUR polyurethane sheath, oil-resistant (diesel immersion for 72h without corrosion), waterproof (IP67), UV aging resistant, suitable for outdoor / oily / humid environments.

▍Structural Reinforcement: Dual-layer design, high-speed compatibility. The inner sheath uses armor-type extrusion technology, with a fixed stranded wire structure to prevent loosening; The outer sheath is high-pressure formed, with a surface friction coefficient of ≤0.3, supporting high-speed movement (acceleration ≥ 5m/s²), with a bending life of up to 10 million cycles.

▍Outdoor Complex Conditions Preferred Configuration:P UR Polyurethane Sheath Composite Shielding Type Applicable Scenarios: Port crane servo systems, chemical mixing equipment, requiring resistance to oil, water, and corrosion, with a bending life of ≥8 million cycles.

▍High-Speed, High-Frequency Conditions Preferred Configuration: Double Protective Layer Structure, Tinned Copper Shielded Composite Type Applicable Scenarios: Collaborative robot joints, high-speed packaging machines, moving speed ≥10 m/s, acceleration ≥8 m/s².

Application scenarios

5. Installation and Identification Guide ▍Core Wire Identification System Power Core Wire: black conductor with white numerical coding (1-4), standard yellow/green dual-color grounding core wire; Control Core Wire: color twisted pairs (such as red/white, blue/white), conforming to DIN 47100 standard, support color code customization. ▍Installation Key Points Do not twist when laying, and unfold evenly from the center of the cable reel; Cable spacing within the drag chain ≥ 15% of the diameter, recommend using separators; For high-speed applications, secure at both ends and middle of the drag chain, with a fixing interval ≤ 500mm; Avoid contact with sharp components, reserve ≥ 10% extra length for bending path. 6. Typical Application Scenarios Industrial Robots: six-axis robot drag chain system, supporting 360° rotational bending, transmitting power and encoder signals; Intelligent Logistics Equipment: AGV cart servo motor connection, crush-resistant, drag-resistant, suitable for 24-hour continuous operation; New Energy Equipment: lithium battery production line servo roller press equipment, resistant to electrolyte corrosion, bending life ≥ 10 million cycles; High-End Machine Tools: five-axis machining center servo axis drag chain, split total shielding design ensuring nanometer-level control signal precision.

Customized services

Direct sales from Shanghai Suoqi cable factory source, supporting on-demand customization of multiple core counts and specifications. Ample stock available, nationwide shipping. Consultation hotline: 13311756197