Bending life of flat cables in industrial automation

Key Technical Data

100%
35%
450/750V
0.6/1KV
3000V
20℃
80℃
30℃
90℃

Cranes and crane equipment are often in a state of reciprocating movement and suspended bent conditions. Ordinary round cables take up space and are not wear-resistant, making them prone to outer shell wear, cracking, and core wire breakage. Shanghai Suoqi flat cables are specially designed for these working conditions, with conductors made of multi-strand ultra-fine oxygen-free copper wire finely twisted, and the sheath uses specially made elastomer nitrile composite material. The flat structure saves installation space and is resistant to bending, tension, and non-tangling. The cable features oil resistance, corrosion resistance, and waterproofing, and is widely used in machinery, ports, mining, and other fields. Shanghai Suoqi Cable is sold directly from the source factory, with multiple cores and specifications customized on demand, with ample stock and nationwide shipping. Consultation hotline 13311756197.

Product Features

(2) Structural Design Conductor: Multi-strand finely stranded oxygen-free bare copper wire, compliant with VDE0295 CLASS 5 or 6 standards, ensuring low resistance and high flexibility.

Structure: Cable cores are arranged in a straight line or in a plum blossom pattern to meet different suspension lengths and movement speed requirements.

2. Application Scenarios This product can be widely used for large and medium-sized mobile heavy machinery and equipment such as gantry cranes, bucket wheel machines, traveling cranes, overhead cranes, conveyor machinery, and hoists. It is suitable for suspended tracking movement or drum/reel bending installation, and is especially suitable for use in harsh industrial environments such as ports, mines, and metallurgy.

Shanghai Suoqi Cable, with a professional technical team and a complete service system, provides you with customized cable solutions. If you need more product information or technical support, you are welcome to contact us at any time.

Application scenarios

Industrial automation, machinery manufacturing, port terminals, and mining operations

Technical Parameters

Parameter item

Technical indicators

Mechanical properties

The conductor is made of multi-strand finely twisted oxygen-free bare copper wire, meeting VDE0295 CLASS 5 or 6 standards, ensuring the cable is flexible, bend-resistant, and torsion-resistant; the cable core can be arranged in either a single-row or trefoil pattern according to requirements, and can have built-in metal or non-metal tensile and bend-resistant conductors, with a service life 3-6 times that of traditional ordinary cables.

Electrical performance

Rated voltage U0/U 450/750V~0.6/1KV, test voltage 3000V, with excellent electrical insulation and anti-interference capability.

Temperature adaptability

The operating temperature range is -20°C to 80°C, with special models extending to -30°C to 90°C, maintaining stable performance even in extreme temperature environments.

Insulation

The special hybrid elastomer material is soft and insulating, providing reliable electrical insulation performance.

Structure

The cable cores are arranged in a single line or in a staggered pattern to meet different hanging length and moving speed requirements.

Reinforcement

Depending on the usage scenario, you can choose galvanized soft steel wire rope (when freely suspended over 80 meters) or fiber aramid yarn to enhance the tensile performance of the cable.

Sheath

Special blended elastomer neoprene material sheath, color options available in black (RAL9005) or gray (RAL7001); additionally, a PUR polyurethane reinforced material sheath is also available, further enhancing wear resistance and chemical resistance.

Customized services

Shanghai Suoqi Cable offers flat cable selection guidance and on-demand customization services, capable of producing multiple cores and specifications, with flexible combination of spot and futures stock. For details, please inquire 13311756197 (WeChat same number).

Frequently Asked Questions

Why are flat cables arranged in a plum blossom/straight line?

This type of cable core arrangement can optimize space and reduce thickness within a limited cross-section, while ensuring consistent force on each core, enhancing overall flexibility.

Can flat cables be customized with core counts?

Yes. Supports customizable arrangements of power core, control core, and signal core according to equipment requirements, and can be equipped with steel wire or aramid tensile components.