Tensile design of drag chain cable equipment manufacturing

Key Technical Data

85%
95%
5m/s
10m/s
8m/s
15%
500mm
10%

The key to selecting drag chain cables is to consider the working conditions. Shanghai Suoqi drag chain cables use twisted core pair shielding and overall shielding (aluminum foil and tinned copper braid), with a polyurethane jacket. They are suitable for high-frequency reciprocating bend conditions in drag chains and tank chains, offering core advantages such as high flexibility, oxygen-free bare copper wire, and tinned copper. They can be widely applied in scenarios such as drag chains, servo systems, and automation. Direct sales from the source manufacturer, stable delivery times. Welcome to call 13311756197 to obtain a selection solution.

Product Features

▍Shielding System: Layered protection, worry-free interference resistance. Power type: Single set of tin-plated copper wire braided shielding (density ≥85%), effectively suppressing electromagnetic interference. Composite type: Individual shielding of control cores. Overall shielding (divided main shielding structure), with crosstalk resistance increased to 95%, ensuring precise signal transmission.

▍Sheath System: Dual-material selection, suitable for all environments Conventional scenarios: Special modified elastomer sheath with a wear resistance coefficient of ≥120mg/1000 cycles, suitable for dry indoor environments; Harsh environments: PUR polyurethane sheath, oil-resistant (resistant to diesel soaking for 72h without corrosion), waterproof (IP67), UV aging resistant, suitable for outdoor, oily, and humid environments.

▍Structural Reinforcement: Dual-layer design, high-speed compatibility. The inner sheath uses armor-type extrusion technology, with a fixed stranded wire structure to prevent loosening; The outer sheath is high-pressure formed, with a surface friction coefficient of ≤0.3, supporting high-speed movement (acceleration ≥ 5m/s²), with a bending life of up to 10 million cycles.

▍Outdoor Complex Conditions Preferred configuration: PUR polyurethane sheath Partial Shielding Composite Type Applicable scenarios: port crane servo systems, chemical mixing equipment, requiring resistance to oil, water, and corrosion, bending service life of ≥ 8 million cycles.

▍High-speed, high-frequency operating conditions Preferred configuration: double-layer structure, tin-plated copper shielding composite type. Applicable scenarios: collaborative robot joints, high-speed packaging machines, movement speed ≥ 10m/s, acceleration ≥8m/s².

Application scenarios

5. Installation and Identification Guide ▍Core Wire Identification System Power supply core: black body with white numeric codes (1-4), standard yellow/green dual-color grounding core; Control core: colored twisted (such as red/white, blue/white), compliant with DIN 47100 standard, supports color code customization. ▍Installation Operation Points Twisted laying is prohibited; the cable reel must be unfolded at a constant speed from the center; Cable spacing inside drag chains ≥ 15% diameter; separators are recommended; In high-speed scenarios, fixed at both ends and middle points of drag chains, fixed spacing ≤500mm; Avoid contact with sharp components; bending paths should reserve ≥10% redundant length. 6. Typical Application Scenarios Industrial Robots: Six-axis robot drag chain system, supports 360° rotation and bending, transmits power and encoder signals; Intelligent logistics equipment: AGV cart with servo motor connection, roll-resistant and dragging-resistant, suitable for 24-hour continuous operation; New Energy Equipment: Servo roller equipment for lithium battery production lines, resistant to electrolyte corrosion, with a bending lifespan of ≥ 10 million cycles; High-end machine tools: Five-axis machining center servo axis drag chain, with total shielding design ensuring nanometer-level control signal accuracy.

Customized services

Shanghai Suoqi Cable provides drag chain cable selection guidance and on-demand customization services. Cables with multiple cores and various specifications can be produced. Flexible combinations of stock and futures are available. For details, please contact 13311756197 (same number on WeChat).

Frequently Asked Questions

Why do drag chain cables use CLASS 6 conductors?

CLASS 6 is an ultra-fine multi-stranded finely twisted conductor with much greater flexibility than ordinary conductors, able to withstand tens of millions of bends without easily breaking the core.

What is the purpose of the shielding layer in a drag chain cable?

Tin-plated copper braided aluminum foil composite shielding suppresses electromagnetic interference, ensuring stable transmission of servo and encoder signals at high speeds.