Optimization of Port Terminal Costs for Reel Cables

Key Technical Data

40℃
105℃
150℃
6/10kV

In harsh working conditions such as mining operations and port loading and unloading, ordinary winding cables frequently experience issues like sheath cracking, conductor breakage, and internal twisting and bulging, leading to equipment downtime and high replacement costs. To address this problem, Shanghai Suoqi reel cables have been specifically optimized in both materials and processes: the conductor is made of multi-stranded ultra-fine oxygen-free bare copper wire (VDE 0295 CLASS 5/6 standard), the sheath is made of imported polyurethane (PUR) composite material, and a double-layer sheath with a tensile braided layer is added to strengthen the structure and prevent twisting and bulging. In actual use, these products are recognized by customers in ports, docks, and the machinery field for their wear resistance, tensile strength, and tear resistance. Customization according to drawings and direct shipment from stock are supported; for details, call 13311756197.

Product Features

Mining: In coal mines, metal mines, and other mining environments, bucket turbines are used for ore stacking and conveying operations. High-voltage bucket turbine reel cables can stably supply power to the bucket turbine in harsh mining conditions, such as humidity, dust, and corrosive gases, ensuring continuous mine production.

Power industry: In coal storage yards of power plants, bucket turbines are responsible for storing and extracting coal. High-voltage bucket turbine reel cables transmit high-voltage electrical energy from substations to bucket turbines, meeting the high-power power needs of bucket turbines and ensuring smooth coal supply during power generation.

Metallurgical industry: In metal mills, coking plants, and other metallurgical enterprises, bucket wheels are used for stacking and transporting raw materials, such as iron ore and coke. High-voltage bucket turbine reels and cables provide power to the pump, supporting the smooth progress of metallurgical production processes.

Cement Industry: In the raw material yards and finished product yards of cement plants, bucket-wheel reclaimers are used for storing and retrieving materials. High-voltage bucket-wheel reclaimer drum cables provide stable power to the bucket-wheel reclaimer, ensuring the normal operation of material supply and transportation processes during cement production.

Strong environmental adaptability: Can operate normally in the temperature range of -40°C to 105°C, with some cables able to withstand short-term temperatures up to 150°C. At the same time, it has characteristics of waterproof, moisture-proof, oil-resistant, corrosion-resistant, and flame-retardant, and can adapt to various harsh working environments.

Application scenarios

Mine Mining: In coal mines, metal mines, and other mining environments, bucket wheel machines are used for stacking, reclaiming, and transporting ore. High-voltage bucket wheel machine reel cables can stably supply power to bucket wheel machines under harsh mining conditions, such as wet, dusty, and corrosive gas environments, ensuring continuous mining production. Power Industry: In the coal storage yards of power plants, bucket wheel machines are responsible for stacking and reclaiming coal. High-voltage bucket wheel machine reel cables transmit high-voltage electricity from the substation to the bucket wheel machine, meeting the high power requirements of the machine and ensuring a smooth supply of coal during power generation. Metallurgical Industry: In metallurgical enterprises such as steel plants and coking plants, bucket wheel machines are used for stacking and transporting raw materials such as iron ore and coke. High-voltage bucket wheel machine reel cables provide power to the bucket wheel machines, supporting the smooth progress of metallurgical production processes. Cement Industry: In the raw material and finished product yards of cement plants, bucket wheel machines are used for stacking and reclaiming materials. High-voltage bucket wheel machine reel cables provide stable power to the bucket wheel machines, ensuring normal operation of material supply and transportation in the cement production process. Performance Characteristics: Excellent Electrical Performance: The cables have high voltage resistance, capable of withstanding rated voltages of 6/10kV and above, ensuring safe and stable operation in high-voltage transmission environments. At the same time, with high insulation resistance, they can effectively reduce leakage and energy loss. Good Mechanical Performance: The cables possess high tensile strength, able to withstand the pulling forces generated during the operation of bucket wheel machines, preventing cable breakage. In addition, they have excellent wear resistance and tear resistance, adapting to frequent winding, unwinding, and movement conditions.

Customized services

As a source manufacturer of special flexible cables, Shanghai cable companies can customize reel cables according to drawings or working conditions, with stable delivery times and controllable quality. Welcome to call 13311756197 for solutions and quotations.

Frequently Asked Questions

Why is a Kevlar tensile layer used in reel cables?

During winding and unwinding, the cable is subjected to continuous axial tension. Aramid/Kevlar tensile fibers can share the tension, preventing the conductor from being elongated or deformed and ensuring stable electrical performance.

What is the minimum bending radius of a reel cable?

Generally, it should be no less than 6 times (6D) the outer diameter of the cable. For reel winding and unwinding conditions, it is recommended to check according to the diameter of the equipment drum to avoid long-term bending that could cause the sheath to crack.