Published: 2026-10-26
Shanghai Suoqi Cable Co., Ltd. is deeply engaged in the field of special flexible cables. The following provides a professional interpretation of drag chain cables from three dimensions: material structure, performance advantages, and application scenarios.
1. Materials and Structural Parameters
Highly flexible servo drag chain cable, specially designed for mobile servo motor systems with drag chains, integrating high flexibility structure and composite functional design, meeting stable transmission of power and control signals in cyclic bending and moving scenarios, suitable for various working conditions.
1. Dual structure design covering multiple needs ▍Power type (four-core independent structure) Core specification: 4×0.5/0.75/1.0/1.5/2.5/4/6/10/16/25/35mm² (customizable as needed) Functional positioning: Single transmission of servo power supply, suitable for power connections of conventional automation equipment.
▍Power Control Composite Type (Integrated Stranded Structure) Innovative Combination: 4 power core wires 1~2 sets of control core wires (stranded into bundles) Typical specifications ▫ 4G1.5 2×0.5 | 4G2.5 2×0.75 (Power single group control) ▫ 4G1.5 2×(2×0.5) | 4G2.5 2×(2×0.5) (Power dual-group control) Scenario Value: Simultaneous power supply and control signal transmission, reducing wiring complexity, suitable for highly integrated servo systems.
II. Breakthroughs in Five Core Technologies ▍Conductor Process: Ultra-fine fine stranding, upgraded flexibility. VDE 0295/CLASS Class 6 ultra-fine oxygen-free bare copper wire (diameter ≤0.1mm), multi-strand finely stranded into bundles, improving conductor flexibility by 40%, and customizable tin-plated copper conductors to enhance oxidation resistance.
▍Insulation solution: High-strength elastomer for dual protection. Special hybrid elastomer insulation material with dielectric strength ≥ 20kV/mm and mechanical tensile strength ≥15MPa, balancing electrical insulation stability and flexural fatigue resistance.
▍Shielding System: Layered protection, worry-free interference resistance. Power type: Single set of tin-plated copper wire braided shielding (density ≥85%), effectively suppressing electromagnetic interference. Composite type: Individual shielding of control cores. Overall shielding (total shielding structure), increasing crosstalk resistance to 95%, ensuring precise control signal transmission.
▍Sheath System: Dual-material selection, suitable for all environments Conventional scenarios: Special modified elastomer sheath with a wear resistance coefficient of ≥120mg/1000 cycles, suitable for indoor dry environments; Harsh Scenarios: Imported PUR polyurethane sheath, oil-resistant (diesel immersion for 72h without corrosion), waterproof (IP67), UV aging resistant, suitable for outdoor / oily / humid environments.
▍Structural Reinforcement: Dual-layer design, high-speed compatibility. The inner sheath uses armor-type extrusion technology, with a fixed stranded wire structure to prevent loosening; The outer sheath is high-pressure formed, with a surface friction coefficient of ≤0.3, supporting high-speed movement (acceleration ≥ 5m/s²), with a bending life of up to 10 million cycles.
3. Key Performance Parameters Overview Base Value Custom Upgrade Rated Voltage Power Core 600/1000V, Control Core 250V AC Customizable Higher Voltage Level Bending Radius Mobile Installation 7.5×D, Fixed Installation 5×D (D = Outer Diameter) Minimum Possible Up to 5×D (Special Process) Ambient Temperature -40°C~90°C -60°C Low Temperature / -120°C High Temperature Custom Shielding Efficiency Power Type ≥ 60dB. Bending Frequency ≤5 times/second.
▍Outdoor Complex Conditions Preferred Configuration:P UR Polyurethane Sheath Composite Shielding Type Applicable Scenarios: Port crane servo systems, chemical mixing equipment, requiring resistance to oil, water, and corrosion, with a bending life of ≥8 million cycles.
2. Performance Technical Indicators
This series of products undergoes strict process control and quality inspection, ensuring stable and reliable performance that meets the needs of various industrial application scenarios.
3. Application Scenarios
Drag chain cables are widely used in fields such as industrial automation, hoisting and transportation, and ports and docks.
About Shanghai Suoqi
Shanghai Suoqi Electric Wire & Cable Co., Ltd. is a specialized cable enterprise focusing on the research and development, design, production, and sales of special flexible cables. The company's products cover a series including reel cables, flat cables, drag chain cables, encoder cables, polyurethane cables, seawater-resistant cables, seawater-resistant network cables, and high-altitude vehicle cables, which are widely used in ports machinery, mining, industrial automation, marine engineering, and other fields. For more product information or inquiries, please call 13311756197 (same number on WeChat).